See Pat Linn's new article on biodegradable release agents in Concrete Products magazine, April 2018. Learn about the differences between readily and inherently biodegradable products and the qualities of water- and petroleum-based form release agents.
For more information on precast release agents, contact Pat at plinn@nox-crete.com.
Concrete Products April 2018 Cover
It’s nearly April and if we can trust the old saying, we can assume April showers are on their way. What’s good for May flowers isn’t as good for steel forms. Steel forms are strong, reusable and can produce smooth, attractive concrete surfaces. But for all of their positive qualities, steel forms are not without their vices. Rust on steel forms is one of the primary problems. Rust is a chemical reaction that occurs when iron combines with oxygen and moisture. Water will increase the rusting process as will heat. Concrete produces heat as it hydrates, effectively creating an ideal environment for rust development.
Rusted forms produce stained, discolored concrete surfaces – an undesirable result. To avoid this, the forms need to be free from rust before the pour. So, how is existing rust removed from a steel form? Sanding is one method but needs to be done gently and with caution. Electric sanders and grinders can actually damage the surface of the forms and make rust more likely. Harsh chemicals can also lead to further problems, not to mention how they affect the safety and health of your workers.
Rust on forms is a problem and can be difficult to remove and prevent. But not to worry because Nox-Crete has the solutions.
For existing rust on steel forms, our chemically active solution, Kem-Ex-It Plus won’t disappoint. This ready-to-use product breaks down and softens rust build up on your forms so that you can easily spray it away with a pressure washer. It not only removes rust scale from your steel forms, but also creates a protective barrier to prevent flash rust. Apply Kem-Ex-It Plus with the Nox-Crete Pump Foamer to create a thick foam that will cling to vertical and overhead surfaces, too. You can also use it to remove rust stains, salt deposits, and mortar splashings and lime water deposits from concrete and masonry surfaces. Plus, it’s effective in removing concrete buildup on steel and aluminum forms.
Before Kem-Ex-It Plus application.
Apply Kem-Ex-It Plus with a pump foamer for a rich foam.
Kem-Ex-It Plus offers effective rust removal.
Once you’ve removed existing rust with Kem-Ex-It Plus, you’ll want to prevent future rust formation. For this, we recommend Formgard TJ Plus. This is a high performance rust inhibitor that chemically reacts instantly with surface moisture to form a waxy, protective coating that welds to the form surface both chemically and physically. It produces a highly water-resistant, polymerized film that provides rust protection from the corrosive effects of rain and salt water mist for up to six months of exposure to exterior conditions.
Use Formgard TJ Plus to prevent rust on:
A portion of this bridge girder was treated with Formgard TJ Plus to prevent rust formation.
Just as Kem-Ex-It Plus has more than one use, Formgard TJ Plus does as well. This product doubles as a high performance precast concrete form release agent on molded fiberglass column forms, pan forms, waffle slab and dome forms. In precast applications, steel forms treated with Formgard TJ can be used immediately without removing applied product. The protective film won’t attract or hold dust.
Formgard TJ Plus is easy to apply with a hand pump sprayer, roller or brush and dries in approximately 30 minutes.
Clean up your rusted forms with Kem-Ex-It Plus and stay ahead of rust formation with Formgard TJ Plus
We’re proud to share with you that our PVC rustication strip product, Clean Line Reveal, is the Industry Choice winner in the Concrete Construction Equipment category in Hanley Wood’s 2018 Most Innovative Products. This award is presented annually in conjunction with the World of Concrete. Attendees of the tradeshow and audiences of Concrete Construction and The Concrete Producer vote on products they deem to be innovative to the industry. A panel of industry experts, many of whom serve on the World of Concrete Educational Advisory Board, also have a hand in selecting the winners.
Clean Line Reveal (or CLR) is available in a variety of profiles to create design details in tilt-up and precast structures like never before. The extruded high density PVC material makes the strips lightweight and durable, and unlike wood, they’re oblivious to climate change. CLR is easy to install, easy to remove, and produces a clean, uniform finish that’s incredibly smooth. Wood reveals contain sugars that can leach from the wood, resulting in discoloration and retardation; CLR eliminates this concern. Additionally, there is a reduction in labor costs because this product eliminates the need for priming, sanding, and repairs. Plus, it's easy to cut pieces in the field with a circular/miter saw.
We consider it an honor to have Clean Line Reveal win the Industry Choice MIP. Winning this category in particular serves as a testament to the quality of this product. We congratulate all of the other nominees and winners of their respective categories and we look forward to the innovative products and ideas the industry will see next year.
We've been attending World of Concrete for over 4 decades now and it just keeps getting better every year. We look forward to meeting new people, seeing long-time friends face-to-face, and telling everyone about our full line of products. We were busy this year with representation in three different locations.
At our main booth, our organic concrete build-up and splatter remover Blast-Off was a big attraction. We had a great time talking about the benefits of this safe-on-all-surfaces product and demonstrating its effectiveness through display and video.
Adjacent to our main booth was our New Product Showcase where attendees could learn all about what's new in our assortment. The following products were featured for each category:
We loved having this dedicated space for giving our new products their own spotlight at the show.
Outside the Las Vegas Convention Center - in addition to seeing our ads on the benches - tradeshow attendees could see our products in action at Concrete Decor Live! Nox-Crete colors and textures from the Duro-Color Floor System were used to create a Las Vegas / Harley-Davidson logo in the orange building's "biker bar".
Throughout the week, visitors to the exhibit enjoyed a live demonstration of densifiers, dyes, surface retarders, and sealers. Concrete Decor provided an educational and inspiring experience for all and we were proud to be a part of it.
To everyone who stopped by, thanks for coming to see us. We look forward to seeing you all again for World of Concrete 2019.
OSHA’s new Respirable Crystalline Silica Dust Standard sets very strict standards for exposure, and contractors across the United States are developing their compliance playbook to mitigate risk. Employers must limit access to high exposure areas; provide training and respiratory protection; develop written exposure control plans; and begin to measure exposures starting in 2018.
The Nox-Crete team thinks the best way to prevent health problems related to silica dust is to avoid silica dust altogether. Several of our high-performance chemical and accessory solutions reduce the need for grinding and sanding Tilt-Up wall panels. Less grinding, less dust.
Reduce Grinding Requirements to Limit Exposure
Several products in the Nox-Crete Tilt-Up segment can be implemented as dust control work processes to meet the new OSHA requirements. First, chemically active Silcoseal cure and bondbreaker products deliver uniform and consistent panel separation. Clean panel separation with Silcoseal reduces wall panel grinding and patching requirements, thereby reducing worker exposure to silica dust.
Adding TP-Joint as a preventative work process will eliminate the traditional grinding of concrete “fins” on erected wall panel surfaces. TP-Joint is a pre-molded, flexible temporary floor joint filler that easily fits into saw cut floor/casting slab floor joints to prevent concrete seepage. Easy to install, TP-Joint is also easily removed without the use of any special tools or the need for resawing.
Better Reveals Reduce Dust
Rustication and reveal products made with wood, or porous blown PVC have a tendency to stick in Tilt-Up wall panels, which requires grinding along the entire length of each strip. Grinding, patching, sanding and sealing every inch exposes the team to unacceptable limits of silica dust.
Nox-Crete offers Clean Line Reveal, a high density extruded PVC rustication and chamfer strip. Because Clean Line Reveal won’t cause sugar retardation or expand like wood - you get a full surface contact and tighter joints that release clean from tilt-wall panels. Using Clean Line Reveal will greatly reduce the exposure to silica dust.
Use Smooth Textured Patching and Finishing Compound to Minimize Sanding
Creamy Panel Patch from Nox-Crete repairs minor surface defects on tilt-up wall surfaces, such as: air voids (bug holes), honeycombs, spalls, gouges, chips and scratches with no grinding and only minimal sanding prior to painting. With a unique blend of Portland cement, acrylic polymer modifiers and ultra-fine aggregates, high strength Panel Patch trowels out smoothly to a feather-edge thinness without any coarse, gritty feel.
Panel Patch delivers an exceptional bond to concrete and masonry surfaces, and is color-blended to match natural concrete. Because it dries in as little as 15 minutes, Panel Patch can be painted the same day.
Include Preventative Work Processes in Written Control Plans
The new rule requires employers to have a written exposure control plan that describes the following:
Your written exposure control plan can also include anything else you think is important about keeping your employees safe from respirable crystalline silica at your worksite. Use Nox-Crete dust control products as a preventative work process to avoid grinding concrete.
Change is inevitable, but staying ahead of this new regulation doesn’t have to kill your profits. In fact, by taking advantage of next generation solutions from Nox-Crete, your operations can run more efficiently to give you an edge on your competition.
Key Dates For Construction Industry Compliance
Resources
Silica: The Nitty Gritty
chemical solutions to concrete problems
